Why a Checkweigher an essential machine for your packaging line?

Right goes the saying “What you don’t know can’t hurt you”, but except for a manufacturer!

The significance of product quantity and weight in any manufacturing business is indispensable. Simply stated, a check weigher weighs, sorts and separates items by weight.

 A Check weigher machine is thus an essential part of any packaging line as it ensures consistency in product weights and narrows down waste. Matching of product weight to weight mentioned on the label facilitates the business to stay compliant to industry standards and meet regulatory obligations.

High precision checkweigher machines are a great cost-effective alternative to manual labor and decrease efforts and save much time.

Are you on the fence about deciding whether a checkweigher is essential for your industry?

Read ahead and find out the factors that make a  checkweigher shift from a ‘nice to have ’ to a ‘must have’ equipment for your packaging line, especially in the manufacturing industry.

What does a checkweigher do?

An active checkweigher is a system that measures or weighs items as they pass through the production line and sorts or ejects items based on their weight. It confirms adherence to quality standards during the production period.  They can also get a count of items. For example, if a carton box should contain 10 juice bottles of weight Y, a check weigher confirms the weight before sealing the carton box.

They become a vital part of any major packaging line as it supports the manufacturer to abide by the product weight as listed on the product label.

What makes a checkweigher a ‘must have’?

• Ensures Accuracy

The definite reason you should choose to use a check weigher is to avoid any shortage or giveaway (the portion of weight above the nominal weight). This machine helps you to accurately assess the product weight as it moves off the production line, thus avoiding any product wastage. This is critical not only for your bottom line but also for building customer trust.

• Fewer product rejections

With a high-quality checkweigher, false rejections are minimal since there is no manual intervention. On a high-speed production line, humans can mistakenly sort out products that may be perfectly fine. Checkweighers, however, weigh and sort out any faulty item in one continuous process. Also, the corrective measure to be taken is displayed on the monitor.

• Building customer trust and safeguarding brand reputation

To ensure customer satisfaction, businesses need to acquire trust over both quality and quantity. Automatic check weighers trim down any chance of underfills, thus enabling businesses to deliver quality products with weight precision.

Faulty and unfit products get rejected down the production line. This helps in protecting the brand name and reputation, as precision in weight gives a feeling of quality assurance for the end customer. It also aids in justifying the product price and paves the way to repeat purchases by customers.

• Quality Matters

Checkweighers help manufacturers stick to the weight specifications mentioned on the product label. It is equally important that expensive ingredients and products are not given away as overfills. The overall production capacity is also optimized by monitoring the overfills and underfills.

Monitoring of products like bars that fit into wrappers of specific dimensions, to give alerts for any packaging line adjustments are also made possible using check weighers. Thus it becomes easier to identify issues and rectify the same in no time. This makes check weighers much welcoming in the manufacturing industry.

• Isn’t manual checking better?

These days, the demands on manufacturing processes are highly intense. Production lines are becoming progressively fast with no compromise on portioning accuracy. Staff individually weighing and packing is highly prone to human error and that cannot be tolerated. Apart from that, manual labor slows down the whole process.

• Does a little bit of overweight make customers happy?

If you are giving away part of the product that your customer is not even aware of, that won’t win any good.

For example, if you give off 10g extra in each pack of nuts, you will be giving away 1kg of nuts in 100 packets. This is going to be a loss for your business, the credit of weight remaining unknown for the customer. Thus it is clear that even the tiniest of overfilling can bring serious loss to your business over a while.

Quick Recap on credits of a check weigher machine:

• Getting a count of weight-based items.
• Obtaining volume or density of mixtures.
• Reduces Total Cost of Ownership by improving the overall efficiency of the production line.
• Is cost-efficient as it saves labor cost and saves time. Time is money in business.